Train Table – Optimisation Study

An LS-DYNA implicit model of a train table was optimised for static stiffness utilising the Enlighten™  code.

No point on the upper surface could have a stiffness below 100 N/mm meaning 2000+ separate load-cases.

The table is a multi-material construction featuring steel and ABS plastic.

Multi-material combinations are directly supported by the Enlighten™ code

Manufacturing constraints were applied. A uniform thickness was applied to the A-surface. Erosion was enabled on ribbing.

Ribs are initially defined as extruded A-surface mesh lines, a simple and effective way to generate initial geometry.

Train Table – Optimisation Study

An LS-DYNA implicit model of a train table was optimised for static stiffness utilising the Enlighten™  code.

No point on the upper surface could have a stiffness below 100 N/mm meaning 2000+ separate load-cases.

The table is a multi-material construction featuring steel and ABS plastic.

Multi-material combinations are directly supported by the Enlighten™ code

Manufacturing constraints were applied. A uniform thickness was applied to the A-surface. Erosion was enabled on ribbing.

Ribs are initially defined as extruded A-surface mesh lines, a simple and effective way to generate initial geometry.

solver converging on a solution

Ribbing cross-section

solver converging on a solution

Ribbing cross-section

An optimised solution utilising the power of Enlighten™

  • The original table weighed 15.2kg and the Enlighten™ code achieved an optimised table weight of 10.1kg.
  • 5 parts, 2000+ load-cases. Analysis took 3 days on a small workstation.
  • Solution is injection moulding friendly

An optimised solution utilising the power of Enlighten™

  • The original table weighed 15.2kg and the Enlighten™ code achieved an optimised table weight of 10.1kg.
  • 5 parts, 2000+ load-cases. Analysis took 3 days on a small workstation.
  • Solution is injection moulding friendly

Vectayn is proud to announce its PSSA membership. PSSA – Perimeter Security Suppliers Association is the trade association for manufacturers and installers of independently tested high security perimeter protection products and systems.

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